Wuhan Questt ASIA Technology Co., Ltd. 86--13294168619 info@questtlaser.com
3KW Fiber Metal Laser Cladding Machine Automatic Welding Machine With Robotic Arm

3KW Fiber Metal Laser Cladding Machine Automatic Welding Machine With Robotic Arm

  • High Light

    Metal Cladding Machine

    ,

    Automatic Welding Machine

  • Laser
    Fiber Transmit
  • Laser Power
    3 KW
  • Application
    Cladding Quenching
  • Cooling
    Water Cooling System
  • Automation
    With Robotic Arm
  • Power System
    Automatic Feeding
  • Place of Origin
    China
  • Brand Name
    Questt
  • Certification
    ISO
  • Model Number
    QA-F3000H
  • Minimum Order Quantity
    1 set
  • Price
    Negotiable
  • Packaging Details
    Wooden boxes
  • Delivery Time
    30-53 days
  • Payment Terms
    T/T, Western Union, L/C
  • Supply Ability
    530 sets each year

3KW Fiber Metal Laser Cladding Machine Automatic Welding Machine With Robotic Arm

3KW Fiber Laser Cladding Machine System for mould spindle shaft fan quenching

 

Description

 

Laser cladding is a new surface modification technology. It is through in the surface of the substrate added cladding material, and the use of high energy density of the laser beam to the surface of the base material layer with melting method and in grassroots surface formation and its metallurgical combination add material cladding layer.

 

All parts are arranged in the protecting cover. The engine valves come from the vibration feeding system and storage one by one on the conveyer for the picking system. Then the picking system grasp one engine valve to the cladding worktable area, the fixture clamps the engine valve and rotate, At the same time the powder sending system put out the powder and the laser come out to do the cladding. After finish the cladding, the fixture loose the chuck and the valve drops to the tank.

 

Typical applications

 

automotive mold, mining machinery, coal machinery, petrochemical machinery, generator sets, rolling mill machinery and other large mechanical parts.

 

Specifications

 

Item Parameter
Laser Fiber transmit
Output power range 2-6kW
Power Stability ±2%
Electro-optical conversion rate ≥40%
Laser wavelength 980nm±10nm
Wavelength output CW
Input voltage 380V 3phase five-wire @50Hz

 

 

HGSF-2A type binoculars powder feeder is by quantitative powder feeding tray carrier gas transports the powder powder feeder. Powder Feeding height repeatability of ± 2%, capable of delivering a variety of particle size to meet the domestic generic cladding alloy powder. 

 

 

Fiber Interface LLK  
Collimator distance 100 mm
Focus Distance 300 mm
Wavelength 940-1080 nm
Max rate 97 %
Gas (proof) curtain Yes  
Powder feeding nozzle COAX 8 IWS
Powder sending type Concentric annular  
Powder sending Motivation Gas Carry  
Cooling system Water cooling  
Particle size 20-90 Um
Powder sending speed 2-50 g/min
Powder sendin 1-2.5 mm
Work distance 13-25mm  

 

Horizontal rotary table and 2D Tilt Jig

Items Specifications
1,Robot linear axis
Robot linear slide range 2500mm
Robot linear slide speed 0-5000mm/min
Robot linear slide transmission mechanism Rack and pinion
Robot linear axis motor and driver KUKA Servo motor and driver
2,Rotate axis,T worktable and Tailstock
Rotary axis head box placement Horizontal
Horizontal rotary load 5T(Chuck pins loading),20T(Roller loading)
Vertical rotary load 1T
Rotary axis box center height 1000mm
Rotary axis Chuck and tips Φ630mm 4-Jaw chuck,standard double tips
Rotary axis rotate speed

0-15rpm, Enter the robot program,

continuously adjustable

Machine worktable size 9500*1200mm,table is Integral casting
Tailstock and tips Tips Taper=60℃, Mechanical expansion200mm
Tips Sleeve diameter Φ200mm
Roller 2pcs,copper surface roller
Rotary axis motor and driver KUKA Servo motor and driver
3,Small Rotate axis,T worktable and Tailstock  
Rotary axis head box placement Vertical and horizontal
Horizontal rotary load 2T
Rotary axis box center height 760mm
Rotary axis Chuck and tips Φ500mm 3-Jaw chuck,standard double tips
Rotary axis rotate speed

0-100rpm, Enter the robot program,

continuously adjustable

Tailstock and tips Tips Taper=60℃, Mechanical expansion200mm
Tips Sleeve diameter Φ200mm
Roller 2pcs,copper surface roller
4,2D Tilt Jig  
Motion axis Flip, swivel, in which the rotary axis uses KUKA servo motor and drive
Faceplate diameter Φ500mm
Chuck diameter Φ315mm,Three-Jaw self-centering
Flipping angle 0-90º

 

Configuration

 

No Name Model Quantity remark
1 Laser Device LDF4000-60 1  
3 Laser Head   1  
4 Powder Sending system   1  
5 Rotary worktable   1  
6 Positioner device   1  
7 Robot KR60-3 1  
8 Main Controller   1  
9 Robot controller   1  
10 Soot absorption system   1  

 

Sample

 

3KW Fiber Metal Laser Cladding Machine Automatic Welding Machine With Robotic Arm 0

 

FAQ

 

1 Q: What is the warranty of the laser cladding machine?

A: The warranty is 2 year, but we offer whole life after-sale service.

 

2 Q: What is your payment term?

A: T/T, L/C, Westen Union, etc.

 

3 Q: What is your after-sale service?

A: Engineers can offer oversea services and we can also offer online service, using online chatting tools like Whatsapp to talk with customers directly for all questions .

 

4 Q: How is the quality of the machine?

A: Germany high technoloy with good quality.

 

5 Q: How is the operation of the machine?

A: We offer operation manual and videos, show you how to operate the machine.

We can also send engineers to your factory for training. Or you can send worker to gain training in our factory directly.